Zirconia Ceramic

Zirconia ceramic has higher fracture toughness than alumina ceramic, it also has high hardness, good wear resistance and high mechanical strength, it is widely applied for structural ceramic parts or wear resistant parts make ceramic valve components, ceramic utility blades, ceramic grinding media, ceramic pump plungers, ceramic bearings and so on.

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Mascera offers custom production for zirconia ceramic discs, they are made of extreme hard zirconia ceramic (ZrO2, Zirconium Oxide), the hardness is up to Moh's grade 8.5 which is very close to that of dimond (Moh's grade 10), therefore zirconia ceramic discs can be machined with diamond machining tools only. The ceramic discs are made of superfine raw powders and fully dense, a mirror surface could be achieved after fine grinding and polishing.

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Mascera produces pin gauges made of zirconia in specific dimensions, precisely machined using CNC equipment. These gauges have an accuracy of 0.001mm, are non-conductive and non-magnetic, and offer good wear resistance and strong corrosion resistance. They are dimensionally stable and reliable, with a lifespan 5-10 times longer than steel pin gauges, and feature high strength and corrosion resistance.

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Mascera produces a variety of crucibles based on stable zirconia. The performance of the finished products depends on the manufacturing method and the choice of stabilizing medium. Calcium oxide, magnesium oxide, and yttrium oxide are used as stabilizers, each with different thermal characteristics. The team can assist customers in selecting the appropriate zirconia crucible based on specific usage scenarios or produce products according to customer drawings and requirements.

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Mascera's ceramic ink cup rings are crafted from zirconia ceramic (ZrO2 ceramic), renowned for exceptional wear resistance, corrosion resistance, and rust prevention capabilities. Even after extended use, the blades of our ceramic ink cup rings retain a bright and dense surface, ensuring excellent sealing performance. These rings boast a service life 4-5 times longer than that of metal rings. We offer precision machining to tailor the size and blade configuration of our zirconia pad printing ceramic rings according to customer specifications, welcoming custom orders.

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Zirconia ceramic (ZrO2, Zirconium Oxide) is an ideal techncial ceramic for structural parts, it has relatively high fracture toughness among all technical ceramics， overcoming the inherent brittleness of ceramics to some extent. Zirconia ceramic also has very high hardness, mechanical strength and wear resistance in room temperature and will increase the service life of workpiece greatly. , zirconia ceamic is widely applied for structural ceramic parts or wear resistant parts make ceramic valve components, ceramic utility blades, ceramic grinding media, ceramic pump plungers, ceramic bearings and so on.

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Ceramic bearings have the characteristics of high temperature resistance, cold resistance, wear resistance, corrosion resistance, anti-magnetism, insulation, self-lubrication, high speed, etc. The service life of ceramic bearings is more than 3 times higher than that of steel bearings.

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Zirconia ceramic grinding media are suitable for superfine grinding of electronic paste/ceramic powder/magnetic materials/battery materials/rare-earth materials/non-metallic mine/paints/pigment/printing ink/triple superphosphate/pesticide/food materials/medicine materials etc in sand mills/strip mills/attrition mills/tumbling ball mill.
Comparing to grinding media like Al2O3 balls, zirconium silicate balls, steel balls, agate balls, glass balls, Yttria stabilized zro2 balls have higher density, higher hardness and higher fracture toughness, leading to longer lifespan and better grinding efficiency.

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Black zirconia ceramic parts are made by incorporating carbides or nitrides into zirconia ceramic (ZrO2 / zirconium oxide), offering properties such as high strength, high hardness, impact resistance, wear resistance, and corrosion resistance. They are commonly used in decorative applications. In industrial applications, however, white zirconia and magnesia zirconia are primarily used, with black zirconia being used to a lesser extent.

Any inquiry please email info@mascera-tec.com or call +86 13860446139